Steam Boiler Skimmimg

Skimming a Steam Boiler

Why a steam boiler surges

When a steam boiler is installed there is an oil residue from the manufacturing, oils on iron pipe, oils from cutting and threading the black iron pipe and possible oil from fluxes and thread sealant.
All steam carrying pipes should be iron pipes and the piping below the water line of the boiler can be iron or copper. The reason for this is twofold. When copper steam carrying pipes are used this allows the steam to leach copper molecules from the copper tubing. The copper molecules will end up back in the boiler which sets up a galvanic reaction and may shorten the life of the boiler. The second reason is the expansion is fairly great and all copper joints are brazed, or silver soldered which has no play or give. The near boiler piping calls for swing joints which absorb the expansion by rotating slightly when heated and cooled and cannot be carried out without threaded fittings.
The water is then put in the boiler and the switch is turned on. As the water continues to heat up, the oil will gradually float to the water surface. The oil slick slows down the escape of steam into the boiler steam chest and piping. The tiny steam bubbles will join forces and become larger and larger. When the steam bubble gets large enough to break through the oil it will be moving at a higher velocity. Once a hole is blown through the oil slick all created steam bubbles will take the path of least resistance and use the same whole. The steam moving at a higher velocity finds the boiler supply tapping's and starts squeezing into the openings and the velocity increases even more.
Now we start producing a venturi effect as the steam rushes to a lower pressure zone, the system piping, it sucks water from the boiler up into the pipe with it. The water level in the sight glass starts to drop. Most of the water is too heavy to continue up the pipe and drops back into the boiler. The water level in the sight glass goes up. We now have wet steam which moves slower and gives up the latent heat much quicker and causes the steam to turn into condensate. This water must return to the boiler, reheated and turned back into steam. The boiler must use 970 btu's to recreate this steam.
The water leaving and dropping back into the boiler is called surging and can cause the water level bouncing up and down more than about 1/2".
When the water bounces an inch or more it is considered severe surging. Some of the water gets into the system and runs down the main pipe condensing steam to water along its way. Enough water may leave the boiler if there is an automatic water feeder it will add more water. When all this condensate and added water gets back into the boiler it is now overfilled or flooded.

When the water level bounces more than 1/2" or the water level drop to the bottom of the glass or disappears completly, the boiler needs skimmed. Below I have listed a way to skim the boiler properly.

Material needed;
  • 2 - Buckets at least one being a 5-gallon bucket
  • 1 - Pipe nipple at least 6" long
  • 1 - Ball valve the same size as the pipe nipple, optional.

Procedure:
  • Turn off the boiler
  • Carefully open the boiler relief valve to verify there is no steam pressure in the boiler
  • Find and close the manual fill valve
  • Find the skim piping plug you can safely remove from the boiler above the water level on the side of the boiler
  • Install a nipple with a valve into the boiler tapping. This pipe nipple must be horizontal. it must come straight out. It cannot go up hill or elbow up. We are trying to skim the water surface so the water must come out a horizontal pipe
  • Turn on the boiler and run the boiler until it gets hot but not making steam
  • Turn the boiler off
  • Slowly open the valve you installed making sure you are not in front of the pipe in case there is steam pressure in the boiler. Stand off to the side
  • There should not be water at this level
  • Open the fill valve slowly until the water starts to flow out of the pipe nipple and valve you just installed. The water filled quickly but is too fast for a skim. I had you open the fill valve to fill the boiler quicker than a skim rate. Closing the valve will allow the water to drain down to the skim pipe tapping
  • When the water stops flowing from the pipe nipple re-open the manual fill valve slightly so the stream of water coming from the pipe nipple is no larger than a wooden pencil. The slower the better
  • Continue to skim until the bucket is almost full and remove the full bucket and use the second bucket while you dump the first bucket. Do not close the valve if installed, do not stop the skimming process
  • Do not re-fire the boiler during the skimming processs. This will cause the oils to mix back into the boiler water
  • Continue this process until the water coming out of the skim tapping is cool
  • When done, close manual water feed, remove pipe nipple and valve, reinstall plug, drain water to proper fill level. Turn the boiler back on
    • Option One

      Skiming the steam boiler

      Option Two

      Skiming the boiler from the header

      When skimming is complete, remove nipple and valve and install a plug or cap on the nipple

      Disclaimer: The information found on this website is for informational purposes only. All preventive maintenance, service, installations should be reviewed on a per job situation. Any work performed on your heating system should be performed by qualified and experienced personnel only. Comfort-Calc or it's personnel accepts no responsibility for improper information, application, damage to property or bodily injury from applied information found on this website as it should be reviewed by a professional.